Furnace Automation

Bringing traditional industry into Industry 4.0: A cutting-edge electronics and software system designed for heating, melting, and forging in the metal industry. Featuring IGBT-based digital control for precision, safety monitoring for Over current, Over voltage, and Power Limit protection, along with a user-friendly HMI interface. Design includes a PIC controller for safety monitoring and furnace control, with added features like auto shutdown in configurable and emergency conditions, along with data logging and diagnostics.

Key Responsibilities:

Prototype Design and Development:
- Designed and developed complete hardware prototypes, including board design, manufacturing, and firmware development.
- Developed user interface (UI) designs for Human-Machine Interfaces (HMI) and integrated Programmable Logic Controllers (PLC) for industrial systems.

System Features and Applications:
- Engineered solutions used in heating, melting, and forging applications within the metal industry.
- Designed IGBT-based digital control systems with safety monitoring features such as overcurrent protection, overvoltage prevention, and power limit enforcement.
- Provided firmware development for PIC controllers to ensure safety monitoring and precise furnace control.
System Safety and Automation:
- Developed features enabling auto-shutdown under configurable or emergency conditions to maintain safety and reliability.
- Conducted data logging and diagnostic processes for continuous system performance monitoring.

IT and Cloud Integration:
- Supported IT and cloud integration for enhanced connectivity and remote system monitoring.
Testing and Validation:
- Prepared test plans and provided support for testing and user acceptance testing (UAT).
- Ensured product functionality and safety compliance through rigorous validation processes.